CNC Arduino Winding Machine

Visual Studio 2015

Windows 10

Arduino Due

<p >This project was inspired from UK CNC winding machine, development started in 2018 and it was originally designed based on Mega but it had issue keeping up with high RPM and so the project upgraded to a Arduino Due with the main Console written in Microsoft Visual Basic. It took me more than 4 years to reach the current stage of development.</p><p ><em >*Recommended using Arduino Due as the 84mhz clock speed is able to keep up with the high rpm rate and smaller lead screw pitch.</em></p><p >The Precision of the winding will largely depends on your hardware:</p><ul ><li >Using Closed Loop Stepper motor</li></ul><ul ><li >High Grade Precision Ball Screw for the feeder</li></ul><ul ><li >SKF Linear bearing and ball bearing</li></ul><ul ><li >CNC machined bearing housing and parts with dowel pin positioning</li></ul><p >Other features include:</p><ul ><li >SDCard to store microstep, leadscrew size and gear ratio settings</li></ul><ul ><li >Pushing of data back and forward from Console to Arduino Due</li></ul><ul ><li >Added honeycomb winding(Not fully tested)</li></ul><div id="gallery"><img id="gallery" src=https://projects.arduinocontent.cc/2cb30445-5b6e-4310-91f8-4653c6938a8c.jpg /><figcaption>Main Winding Console</figcaption><img id="gallery" src=https://projects.arduinocontent.cc/c835182a-bb6b-4605-a416-4ba8c8269071.jpg /><figcaption>Honeycomb Winding Console</figcaption><img id="gallery" src=https://projects.arduinocontent.cc/4ed4c7dc-7485-43a1-b343-01e5364c0cd0.png /><figcaption>SDCard for configuration storage</figcaption><img id="gallery" src=https://projects.arduinocontent.cc/7e2c927a-f0a0-40e4-80b4-608c7269376a.png /><figcaption>Toggle switching from winder to feeder manual control</figcaption><img id="gallery" src=https://projects.arduinocontent.cc/5659b4e2-893c-48cc-9113-97713e832836.png /><figcaption>Logic Leveler</figcaption><img id="gallery" src=https://projects.arduinocontent.cc/ac6a25e2-bfc7-4a1c-86d1-f256a92a3368.png /><figcaption>Stepper Motor</figcaption><img id="gallery" src=https://projects.arduinocontent.cc/aec04033-7a9e-49cc-bfd6-ab538a277195.png /><figcaption>Manual mode speed control</figcaption><img id="gallery" src=https://projects.arduinocontent.cc/a6fa6661-dcfe-472b-a900-9ed5e6cb135d.png /><figcaption>Limit Switch</figcaption><img id="gallery" src=https://projects.arduinocontent.cc/682030f4-331b-4b09-9ca8-251c4504341b.png /><figcaption>E Stop</figcaption><img id="gallery" src=https://projects.arduinocontent.cc/6364ee4e-bfe3-4d5c-ba7c-9644adf27ef2.png /><figcaption>Manual button control</figcaption></div><p ><span >Facebook group: </span><a href="https://www.facebook.com/groups/804317050166139">https://www.facebook.com/groups/804317050166139</a></p><p ><span >Posting in diyaudio: </span><a href="https://www.diyaudio.com/community/threads/diy-voice-coil-winding-machine.320505/">https://www.diyaudio.com/community/threads/diy-voice-coil-winding-machine.320505/</a></p><p ><span >Winding diagram(Visio): </span><a href="https://drive.google.com/file/d/1_6f2hie3eDf1MylQuOxnzkuoEMLCf04q/view?usp=sharing">https://drive.google.com/file/d/1_6f2hie3eDf1MylQuOxnzkuoEMLCf04q/view?usp=sharing</a></p><p ><span >Visual Basic Source Code: </span><a href="https://drive.google.com/file/d/1AOmF5mqrvjK27zb0kKF-ql0HPubnvbuI/view?usp=sharing">https://drive.google.com/file/d/1AOmF5mqrvjK27zb0kKF-ql0HPubnvbuI/view?usp=sharing</a></p><p ><span >Winding Machine Console EXE: </span><a href="https://drive.google.com/file/d/15WdvWJgELRgZkiP6f_SSHOrFwHynDfkr/view?usp=sharing">https://drive.google.com/file/d/15WdvWJgELRgZkiP6f_SSHOrFwHynDfkr/view?usp=sharing </a></p><p ><span >Arduino Code: </span><a href="https://drive.google.com/file/d/1J7EjuvvNr1K7UUrEQVwOqorbTNrljsDC/view?usp=sharing">https://drive.google.com/file/d/1J7EjuvvNr1K7UUrEQVwOqorbTNrljsDC/view?usp=sharing</a></p><div class="se-component se-video-container __se__float-none" contenteditable="false" style="width: 100%;"><figure style="width: 100%; height: 56.25%; padding-bottom: 56.25%; margin: 0px;"><iframe frameborder="0" allowfullscreen="" src="https://www.youtube.com/embed/xWGVwoV7VcY" data-proportion="true" data-percentage="100%,56.25%" data-size="100%,56.25%" data-align="none" style="width: 100%; height: 100%;" data-index="0" data-file-size="0" data-origin="100%,56.25%"></iframe><figcaption contenteditable="true"><div>High Speed Winding(0.14mm diameter wire, 100 turns)</div></figcaption></figure></div><p ></p><div class="se-component se-video-container __se__float-none" contenteditable="false" style="width: 100%;"><figure style="width: 100%; height: 56.25%; padding-bottom: 56.25%; margin: 0px;"><iframe frameborder="0" allowfullscreen="" src="https://www.youtube.com/embed/QSIoSyCRGgU" data-proportion="true" data-percentage="100%,56.25%" data-size="100%,56.25%" data-align="none" style="width: 100%; height: 100%;" data-index="0" data-file-size="0" data-origin="100%,56.25%"></iframe><figcaption contenteditable="true"><div>Early development back in 2019</div></figcaption></figure></div><p ></p><div class="se-component se-video-container __se__float-none" contenteditable="false" style="width: 100%;"><figure style="width: 100%; height: 56.25%; padding-bottom: 56.25%; margin: 0px;"><iframe frameborder="0" allowfullscreen="" src="https://www.youtube.com/embed/RoplrPMnQuw" data-proportion="true" data-percentage="100%,56.25%" data-size="100%,56.25%" data-align="none" style="width: 100%; height: 100%;" data-index="0" data-file-size="0" data-origin="100%,56.25%"></iframe><figcaption contenteditable="true"><div>Transformer winding made by Pierre-Yves Noyal</div></figcaption></figure></div><p ></p>

CNC Arduino Winding Machine

Arduino winding machine controlled using Visual Basic via USB/Serial Port.