V-I Component Tester Interface v2

If you have an oscilloscope, you don't need to buy a V-I Component Tester. Development based on v0.

Feb 25, 2022

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v-i

component tester

Components and supplies

Female/Female Jumper Wires

Diode, 1N5408G

Transformer, PCB-Type Enclosed, 2x 9VAC 3.2VA Sec.Coil

Capacitor (Electrolythic), 470uF 25V

Capacitor (Electrolythic), 330uF 25V

Relay, HUI KE HK19F-DC3V-SHG

Capacitor (Ceramic), 100nF 25V

Plastic Enclosure, Project Box

Transistor, BC237C

Arduino Nano R3

Capacitor (Ceramic), 220nF 25V

Resistors (varies, refer to circuit schematics and layouts)

Male Header 40 Position 1 Row (0.1")

Transformer, PCB-Type Enclosed, 1x 12VAC 5VA Sec.Coil

Tools and machines

Oscilloscope

Soldering iron (generic)

Project description

Code

arduino

1/* Keypad Hardware & Reading Setup */
2// Keypad shall be powered by   Arduino's 3.3V supply.
3// When requested <__KeypadSamples> ea. reading executed   and their
4// arithmetical average value is calculated to determine pressed key.
5#define   _KeypadChannel  A0 // Analog Input for Keypad
6#define _KeypadSamples   5 // Sampling   Qty for Averaging
7#define _KeypadDelayMS 200 // Time Delay (ms) after reading   
8
9/* Keypad Reading Values */
10#define _KeyNONE  0 // No any key is pressed
11#define   _KeyCINC  1 // Current Sensitivity Increase
12#define _KeyCDEC  2 // Current Sensitivity   Decrease
13#define _KeyCCS   3 // Current Sensitivity Continuous Switching
14#define   _Key3V3   4 // Voltage Set, 3V3
15#define _Key5V    5 // Voltage Set, 5V
16#define   _Key12V   6 // Voltage Set, 12V
17
18/* Command Channels (DO) to Circuit */
19#define   _12V    2 // 12V Enable/Disable
20#define _3V5V   3 // 3.3V/5V (0: 3V, 1: 5V)
21#define   _CS47R  4 // Current Sensitivity.1 (47R)
22#define _CS1K   5 // Current Sensitivity.2   (1K)
23#define _CS10K  6 // Current Sensitivity.3 (10K)
24#define _CS1M   7 //   Current Sensitivity.4 (1M)
25#define _CS10M  8 // Current Sensitivity.5 (10M)
26
27/*   LED Interfaces */
28#define _PWRLED 9 // Power LED
29// Other LEDs are controlled   directly by circuit.
30
31
32/* Startup Tests Section */
33boolean StartUpTests(){
34   // Important: Relay power supply circuit is capable to power 
35  // 3 relays   simultaneously.
36  // Power LED: Shall be blinked for ~1 seconds, then kept off
37   // during initial tests.
38  for (int i=0;i<=5;i++) {
39      digitalWrite(_PWRLED,   HIGH); delay(100);
40      digitalWrite(_PWRLED, LOW);  delay(100);
41     } 
42   // Each command shall be activated once for verification.
43  digitalWrite(_3V5V,   LOW); delay(200);  // Test: 3.3V
44  digitalWrite(_3V5V, HIGH); delay(200); //   Test: 5V
45  digitalWrite(_12V,  HIGH); delay(200); // Test: 12V
46  // For safety,   circuit shall remain at 3.3V level at the beginning
47  digitalWrite(_3V5V, LOW);   delay(200);  
48  digitalWrite(_12V,  LOW); delay(200);
49  
50  digitalWrite(_CS47R,HIGH);   delay(200);
51  digitalWrite(_CS47R,LOW);  delay(200);
52  digitalWrite(_CS1K,   HIGH); delay(200);
53  digitalWrite(_CS1K, LOW);  delay(200);
54  digitalWrite(_CS10K,HIGH);   delay(200);
55  digitalWrite(_CS10K,LOW);  delay(200);
56  digitalWrite(_CS1M,   HIGH); delay(200);
57  digitalWrite(_CS1M, LOW);  delay(200);
58  digitalWrite(_CS10M,HIGH);   delay(200);
59  digitalWrite(_CS10M,LOW);  delay(200);
60  
61  digitalWrite(_CS47R,HIGH);
62
63   digitalWrite(_PWRLED,HIGH);
64}
65
66
67/* Continuous Current Sensitivity   Switching (CCS) */
68/* CCS switch turns CCS on. It's also possible to change test   voltage
69   during CCS.
70   CCS can be tuned off by pressing any current range   adjustment switch
71   (+/-) or CCS.
72   It's also possible to adjust test voltage   during CCS.
73*/
74byte    CSense[5]   = {_CS47R,_CS1K,_CS10K,_CS1M,_CS10M};
75byte     CSenseIndex = 1;
76boolean CSenseCCS   = 0;
77
78void toCircuit_CCS(){
79int   Direction = 1; // 1:Upward, -1:Downward  
80 do {
81     CSenseIndex+=Direction;   
82     if(CSenseIndex==5) Direction=-1;
83     if(CSenseIndex==1) Direction=   1;
84     for (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
85     digitalWrite(CSense[CSenseIndex-1],HIGH);
86      int Key = getKeyAnalog(_KeypadChannel,_KeypadSamples,_KeypadDelayMS);
87     switch   (Key) {
88        case _KeyNONE: break;
89        case _KeyCINC: CSenseCCS=0;   break;
90        case _KeyCDEC: CSenseCCS=0; break;
91        case _KeyCCS : CSenseCCS=0;   break;
92        case _Key3V3 : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,LOW);
93                        break;
94        case _Key5V  : digitalWrite(_12V,LOW);   digitalWrite(_3V5V,HIGH);
95                       break;
96        case _Key12V   : digitalWrite(_3V5V,LOW); digitalWrite(_12V,HIGH);
97                       break;
98      }
99    delay(1000); 
100    }
101 while(CSenseCCS);
102}
103
104
105/* Keypad   Reading */
106int getKeyAnalog(int _Channel, int _Samples, int _DelayMS){
107 //   Keypad shall be powered by Arduino's 3.3V supply.
108 float _Key=0.0;
109 for (int   i=1; i<=_Samples; i++) _Key+=analogRead(_Channel);
110 if (_Key<20) _Key=0.0; //   No key is pressed.
111 _Key/=(_Samples*65);
112    /* 
113      65 is for index   mapping.
114     Keys generate approx. {75,145,210,280,350,430} values.
115     Dividing   value by 65, generates index number {1,2,3,4,5,6] for each key.
116     0: No any   key is pressed
117     1: Increase Current Sensitivity
118     2: Decrease Current   Sensitivity
119     3: Current Sensitivity Continuous Switcing(CCS) On
120     4:   Test Voltage=3.3V
121     5: Test Voltage=5V
122     6: Test Voltage=12V Enable/Disable
123      */
124 delay(_DelayMS);
125 return((int)_Key);
126}
127
128/* Setup and Loop   */
129void setup() {
130  pinMode(_3V5V,  OUTPUT); digitalWrite(_3V5V,  LOW);
131   pinMode(_12V,   OUTPUT); digitalWrite(_12V,   LOW);
132  pinMode(_CS47R, OUTPUT);   digitalWrite(_CS47R, LOW);
133  pinMode(_CS1K,  OUTPUT); digitalWrite(_CS1K,  LOW);
134   pinMode(_CS10K, OUTPUT); digitalWrite(_CS10K, LOW);
135  pinMode(_CS1M,  OUTPUT);   digitalWrite(_CS1M,  LOW);
136  pinMode(_CS10M, OUTPUT); digitalWrite(_CS10M, LOW);
137   pinMode(_PWRLED,OUTPUT); digitalWrite(_PWRLED,LOW);
138  StartUpTests();
139}
140
141void   loop() {
142switch (getKeyAnalog(_KeypadChannel,_KeypadSamples,_KeypadDelayMS))   {
143        case _KeyNONE: break;
144        case _KeyCINC: CSenseIndex++; if(CSenseIndex>5)   CSenseIndex=1; 
145                       for (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
146                        digitalWrite(CSense[CSenseIndex-1],HIGH);
147                       break;
148         case _KeyCDEC: CSenseIndex--; if(CSenseIndex<1) CSenseIndex=5;
149                       for   (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
150                       digitalWrite(CSense[CSenseIndex-1],HIGH);
151                        break;
152        case _KeyCCS : CSenseCCS=1; toCircuit_CCS();
153                        break;
154        case _Key3V3 : digitalWrite(_12V,LOW);   digitalWrite(_3V5V,LOW);
155                       break;
156        case _Key5V   : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,HIGH);
157                      break;
158         case _Key12V : digitalWrite(_3V5V,LOW); digitalWrite(_12V,HIGH);
159                       break;
160   }
161}
162

/* Keypad Hardware & Reading Setup */
// Keypad shall be powered by   Arduino's 3.3V supply.
// When requested <__KeypadSamples> ea. reading executed   and their
// arithmetical average value is calculated to determine pressed key.
#define   _KeypadChannel  A0 // Analog Input for Keypad
#define _KeypadSamples   5 // Sampling   Qty for Averaging
#define _KeypadDelayMS 200 // Time Delay (ms) after reading   

/* Keypad Reading Values */
#define _KeyNONE  0 // No any key is pressed
#define   _KeyCINC  1 // Current Sensitivity Increase
#define _KeyCDEC  2 // Current Sensitivity   Decrease
#define _KeyCCS   3 // Current Sensitivity Continuous Switching
#define   _Key3V3   4 // Voltage Set, 3V3
#define _Key5V    5 // Voltage Set, 5V
#define   _Key12V   6 // Voltage Set, 12V

/* Command Channels (DO) to Circuit */
#define   _12V    2 // 12V Enable/Disable
#define _3V5V   3 // 3.3V/5V (0: 3V, 1: 5V)
#define   _CS47R  4 // Current Sensitivity.1 (47R)
#define _CS1K   5 // Current Sensitivity.2   (1K)
#define _CS10K  6 // Current Sensitivity.3 (10K)
#define _CS1M   7 //   Current Sensitivity.4 (1M)
#define _CS10M  8 // Current Sensitivity.5 (10M)

/*   LED Interfaces */
#define _PWRLED 9 // Power LED
// Other LEDs are controlled   directly by circuit.


/* Startup Tests Section */
boolean StartUpTests(){
   // Important: Relay power supply circuit is capable to power 
  // 3 relays   simultaneously.
  // Power LED: Shall be blinked for ~1 seconds, then kept off
   // during initial tests.
  for (int i=0;i<=5;i++) {
      digitalWrite(_PWRLED,   HIGH); delay(100);
      digitalWrite(_PWRLED, LOW);  delay(100);
     } 
   // Each command shall be activated once for verification.
  digitalWrite(_3V5V,   LOW); delay(200);  // Test: 3.3V
  digitalWrite(_3V5V, HIGH); delay(200); //   Test: 5V
  digitalWrite(_12V,  HIGH); delay(200); // Test: 12V
  // For safety,   circuit shall remain at 3.3V level at the beginning
  digitalWrite(_3V5V, LOW);   delay(200);  
  digitalWrite(_12V,  LOW); delay(200);
  
  digitalWrite(_CS47R,HIGH);   delay(200);
  digitalWrite(_CS47R,LOW);  delay(200);
  digitalWrite(_CS1K,   HIGH); delay(200);
  digitalWrite(_CS1K, LOW);  delay(200);
  digitalWrite(_CS10K,HIGH);   delay(200);
  digitalWrite(_CS10K,LOW);  delay(200);
  digitalWrite(_CS1M,   HIGH); delay(200);
  digitalWrite(_CS1M, LOW);  delay(200);
  digitalWrite(_CS10M,HIGH);   delay(200);
  digitalWrite(_CS10M,LOW);  delay(200);
  
  digitalWrite(_CS47R,HIGH);

   digitalWrite(_PWRLED,HIGH);
}


/* Continuous Current Sensitivity   Switching (CCS) */
/* CCS switch turns CCS on. It's also possible to change test   voltage
   during CCS.
   CCS can be tuned off by pressing any current range   adjustment switch
   (+/-) or CCS.
   It's also possible to adjust test voltage   during CCS.
*/
byte    CSense[5]   = {_CS47R,_CS1K,_CS10K,_CS1M,_CS10M};
byte     CSenseIndex = 1;
boolean CSenseCCS   = 0;

void toCircuit_CCS(){
int   Direction = 1; // 1:Upward, -1:Downward  
 do {
     CSenseIndex+=Direction;   
     if(CSenseIndex==5) Direction=-1;
     if(CSenseIndex==1) Direction=   1;
     for (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
     digitalWrite(CSense[CSenseIndex-1],HIGH);
      int Key = getKeyAnalog(_KeypadChannel,_KeypadSamples,_KeypadDelayMS);
     switch   (Key) {
        case _KeyNONE: break;
        case _KeyCINC: CSenseCCS=0;   break;
        case _KeyCDEC: CSenseCCS=0; break;
        case _KeyCCS : CSenseCCS=0;   break;
        case _Key3V3 : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,LOW);
                        break;
        case _Key5V  : digitalWrite(_12V,LOW);   digitalWrite(_3V5V,HIGH);
                       break;
        case _Key12V   : digitalWrite(_3V5V,LOW); digitalWrite(_12V,HIGH);
                       break;
      }
    delay(1000); 
    }
 while(CSenseCCS);
}


/* Keypad   Reading */
int getKeyAnalog(int _Channel, int _Samples, int _DelayMS){
 //   Keypad shall be powered by Arduino's 3.3V supply.
 float _Key=0.0;
 for (int   i=1; i<=_Samples; i++) _Key+=analogRead(_Channel);
 if (_Key<20) _Key=0.0; //   No key is pressed.
 _Key/=(_Samples*65);
    /* 
      65 is for index   mapping.
     Keys generate approx. {75,145,210,280,350,430} values.
     Dividing   value by 65, generates index number {1,2,3,4,5,6] for each key.
     0: No any   key is pressed
     1: Increase Current Sensitivity
     2: Decrease Current   Sensitivity
     3: Current Sensitivity Continuous Switcing(CCS) On
     4:   Test Voltage=3.3V
     5: Test Voltage=5V
     6: Test Voltage=12V Enable/Disable
      */
 delay(_DelayMS);
 return((int)_Key);
}

/* Setup and Loop   */
void setup() {
  pinMode(_3V5V,  OUTPUT); digitalWrite(_3V5V,  LOW);
   pinMode(_12V,   OUTPUT); digitalWrite(_12V,   LOW);
  pinMode(_CS47R, OUTPUT);   digitalWrite(_CS47R, LOW);
  pinMode(_CS1K,  OUTPUT); digitalWrite(_CS1K,  LOW);
   pinMode(_CS10K, OUTPUT); digitalWrite(_CS10K, LOW);
  pinMode(_CS1M,  OUTPUT);   digitalWrite(_CS1M,  LOW);
  pinMode(_CS10M, OUTPUT); digitalWrite(_CS10M, LOW);
   pinMode(_PWRLED,OUTPUT); digitalWrite(_PWRLED,LOW);
  StartUpTests();
}

void   loop() {
switch (getKeyAnalog(_KeypadChannel,_KeypadSamples,_KeypadDelayMS))   {
        case _KeyNONE: break;
        case _KeyCINC: CSenseIndex++; if(CSenseIndex>5)   CSenseIndex=1; 
                       for (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
                        digitalWrite(CSense[CSenseIndex-1],HIGH);
                       break;
         case _KeyCDEC: CSenseIndex--; if(CSenseIndex<1) CSenseIndex=5;
                       for   (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
                       digitalWrite(CSense[CSenseIndex-1],HIGH);
                        break;
        case _KeyCCS : CSenseCCS=1; toCircuit_CCS();
                        break;
        case _Key3V3 : digitalWrite(_12V,LOW);   digitalWrite(_3V5V,LOW);
                       break;
        case _Key5V   : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,HIGH);
                      break;
         case _Key12V : digitalWrite(_3V5V,LOW); digitalWrite(_12V,HIGH);
                       break;
   }
}

Code

arduino

1/* Keypad Hardware & Reading Setup */
2// Keypad shall be powered by  Arduino's 3.3V supply.
3// When requested <__KeypadSamples> ea. reading executed  and their
4// arithmetical average value is calculated to determine pressed key.
5#define  _KeypadChannel  A0 // Analog Input for Keypad
6#define _KeypadSamples   5 // Sampling  Qty for Averaging
7#define _KeypadDelayMS 200 // Time Delay (ms) after reading  
8
9/* Keypad Reading Values */
10#define _KeyNONE  0 // No any key is pressed
11#define  _KeyCINC  1 // Current Sensitivity Increase
12#define _KeyCDEC  2 // Current Sensitivity  Decrease
13#define _KeyCCS   3 // Current Sensitivity Continuous Switching
14#define  _Key3V3   4 // Voltage Set, 3V3
15#define _Key5V    5 // Voltage Set, 5V
16#define  _Key12V   6 // Voltage Set, 12V
17
18/* Command Channels (DO) to Circuit */
19#define  _12V    2 // 12V Enable/Disable
20#define _3V5V   3 // 3.3V/5V (0: 3V, 1: 5V)
21#define  _CS47R  4 // Current Sensitivity.1 (47R)
22#define _CS1K   5 // Current Sensitivity.2  (1K)
23#define _CS10K  6 // Current Sensitivity.3 (10K)
24#define _CS1M   7 //  Current Sensitivity.4 (1M)
25#define _CS10M  8 // Current Sensitivity.5 (10M)
26
27/*  LED Interfaces */
28#define _PWRLED 9 // Power LED
29// Other LEDs are controlled  directly by circuit.
30
31
32/* Startup Tests Section */
33boolean StartUpTests(){
34  // Important: Relay power supply circuit is capable to power 
35  // 3 relays  simultaneously.
36  // Power LED: Shall be blinked for ~1 seconds, then kept off
37  // during initial tests.
38  for (int i=0;i<=5;i++) {
39      digitalWrite(_PWRLED,  HIGH); delay(100);
40      digitalWrite(_PWRLED, LOW);  delay(100);
41     } 
42  // Each command shall be activated once for verification.
43  digitalWrite(_3V5V,  LOW); delay(200);  // Test: 3.3V
44  digitalWrite(_3V5V, HIGH); delay(200); //  Test: 5V
45  digitalWrite(_12V,  HIGH); delay(200); // Test: 12V
46  // For safety,  circuit shall remain at 3.3V level at the beginning
47  digitalWrite(_3V5V, LOW);  delay(200);  
48  digitalWrite(_12V,  LOW); delay(200);
49  
50  digitalWrite(_CS47R,HIGH);  delay(200);
51  digitalWrite(_CS47R,LOW);  delay(200);
52  digitalWrite(_CS1K,  HIGH); delay(200);
53  digitalWrite(_CS1K, LOW);  delay(200);
54  digitalWrite(_CS10K,HIGH);  delay(200);
55  digitalWrite(_CS10K,LOW);  delay(200);
56  digitalWrite(_CS1M,  HIGH); delay(200);
57  digitalWrite(_CS1M, LOW);  delay(200);
58  digitalWrite(_CS10M,HIGH);  delay(200);
59  digitalWrite(_CS10M,LOW);  delay(200);
60  
61  digitalWrite(_CS47R,HIGH);
62
63  digitalWrite(_PWRLED,HIGH);
64}
65
66
67/* Continuous Current Sensitivity  Switching (CCS) */
68/* CCS switch turns CCS on. It's also possible to change test  voltage
69   during CCS.
70   CCS can be tuned off by pressing any current range  adjustment switch
71   (+/-) or CCS.
72   It's also possible to adjust test voltage  during CCS.
73*/
74byte    CSense[5]   = {_CS47R,_CS1K,_CS10K,_CS1M,_CS10M};
75byte    CSenseIndex = 1;
76boolean CSenseCCS   = 0;
77
78void toCircuit_CCS(){
79int  Direction = 1; // 1:Upward, -1:Downward  
80 do {
81     CSenseIndex+=Direction;  
82     if(CSenseIndex==5) Direction=-1;
83     if(CSenseIndex==1) Direction=  1;
84     for (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
85     digitalWrite(CSense[CSenseIndex-1],HIGH);
86     int Key = getKeyAnalog(_KeypadChannel,_KeypadSamples,_KeypadDelayMS);
87     switch  (Key) {
88        case _KeyNONE: break;
89        case _KeyCINC: CSenseCCS=0;  break;
90        case _KeyCDEC: CSenseCCS=0; break;
91        case _KeyCCS : CSenseCCS=0;  break;
92        case _Key3V3 : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,LOW);
93                       break;
94        case _Key5V  : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,HIGH);
95                       break;
96        case _Key12V  : digitalWrite(_3V5V,LOW); digitalWrite(_12V,HIGH);
97                       break;
98     }
99    delay(1000); 
100    }
101 while(CSenseCCS);
102}
103
104
105/* Keypad  Reading */
106int getKeyAnalog(int _Channel, int _Samples, int _DelayMS){
107 //  Keypad shall be powered by Arduino's 3.3V supply.
108 float _Key=0.0;
109 for (int  i=1; i<=_Samples; i++) _Key+=analogRead(_Channel);
110 if (_Key<20) _Key=0.0; //  No key is pressed.
111 _Key/=(_Samples*65);
112    /* 
113      65 is for index  mapping.
114     Keys generate approx. {75,145,210,280,350,430} values.
115     Dividing  value by 65, generates index number {1,2,3,4,5,6] for each key.
116     0: No any  key is pressed
117     1: Increase Current Sensitivity
118     2: Decrease Current  Sensitivity
119     3: Current Sensitivity Continuous Switcing(CCS) On
120     4:  Test Voltage=3.3V
121     5: Test Voltage=5V
122     6: Test Voltage=12V Enable/Disable
123     */
124 delay(_DelayMS);
125 return((int)_Key);
126}
127
128/* Setup and Loop  */
129void setup() {
130  pinMode(_3V5V,  OUTPUT); digitalWrite(_3V5V,  LOW);
131  pinMode(_12V,   OUTPUT); digitalWrite(_12V,   LOW);
132  pinMode(_CS47R, OUTPUT);  digitalWrite(_CS47R, LOW);
133  pinMode(_CS1K,  OUTPUT); digitalWrite(_CS1K,  LOW);
134  pinMode(_CS10K, OUTPUT); digitalWrite(_CS10K, LOW);
135  pinMode(_CS1M,  OUTPUT);  digitalWrite(_CS1M,  LOW);
136  pinMode(_CS10M, OUTPUT); digitalWrite(_CS10M, LOW);
137  pinMode(_PWRLED,OUTPUT); digitalWrite(_PWRLED,LOW);
138  StartUpTests();
139}
140
141void  loop() {
142switch (getKeyAnalog(_KeypadChannel,_KeypadSamples,_KeypadDelayMS))  {
143        case _KeyNONE: break;
144        case _KeyCINC: CSenseIndex++; if(CSenseIndex>5)  CSenseIndex=1; 
145                       for (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
146                       digitalWrite(CSense[CSenseIndex-1],HIGH);
147                       break;
148        case _KeyCDEC: CSenseIndex--; if(CSenseIndex<1) CSenseIndex=5;
149                       for  (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
150                       digitalWrite(CSense[CSenseIndex-1],HIGH);
151                       break;
152        case _KeyCCS : CSenseCCS=1; toCircuit_CCS();
153                       break;
154        case _Key3V3 : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,LOW);
155                       break;
156        case _Key5V  : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,HIGH);
157                      break;
158        case _Key12V : digitalWrite(_3V5V,LOW); digitalWrite(_12V,HIGH);
159                       break;
160  }
161}
162

/* Keypad Hardware & Reading Setup */
// Keypad shall be powered by  Arduino's 3.3V supply.
// When requested <__KeypadSamples> ea. reading executed  and their
// arithmetical average value is calculated to determine pressed key.
#define  _KeypadChannel  A0 // Analog Input for Keypad
#define _KeypadSamples   5 // Sampling  Qty for Averaging
#define _KeypadDelayMS 200 // Time Delay (ms) after reading  

/* Keypad Reading Values */
#define _KeyNONE  0 // No any key is pressed
#define  _KeyCINC  1 // Current Sensitivity Increase
#define _KeyCDEC  2 // Current Sensitivity  Decrease
#define _KeyCCS   3 // Current Sensitivity Continuous Switching
#define  _Key3V3   4 // Voltage Set, 3V3
#define _Key5V    5 // Voltage Set, 5V
#define  _Key12V   6 // Voltage Set, 12V

/* Command Channels (DO) to Circuit */
#define  _12V    2 // 12V Enable/Disable
#define _3V5V   3 // 3.3V/5V (0: 3V, 1: 5V)
#define  _CS47R  4 // Current Sensitivity.1 (47R)
#define _CS1K   5 // Current Sensitivity.2  (1K)
#define _CS10K  6 // Current Sensitivity.3 (10K)
#define _CS1M   7 //  Current Sensitivity.4 (1M)
#define _CS10M  8 // Current Sensitivity.5 (10M)

/*  LED Interfaces */
#define _PWRLED 9 // Power LED
// Other LEDs are controlled  directly by circuit.


/* Startup Tests Section */
boolean StartUpTests(){
  // Important: Relay power supply circuit is capable to power 
  // 3 relays  simultaneously.
  // Power LED: Shall be blinked for ~1 seconds, then kept off
  // during initial tests.
  for (int i=0;i<=5;i++) {
      digitalWrite(_PWRLED,  HIGH); delay(100);
      digitalWrite(_PWRLED, LOW);  delay(100);
     } 
  // Each command shall be activated once for verification.
  digitalWrite(_3V5V,  LOW); delay(200);  // Test: 3.3V
  digitalWrite(_3V5V, HIGH); delay(200); //  Test: 5V
  digitalWrite(_12V,  HIGH); delay(200); // Test: 12V
  // For safety,  circuit shall remain at 3.3V level at the beginning
  digitalWrite(_3V5V, LOW);  delay(200);  
  digitalWrite(_12V,  LOW); delay(200);
  
  digitalWrite(_CS47R,HIGH);  delay(200);
  digitalWrite(_CS47R,LOW);  delay(200);
  digitalWrite(_CS1K,  HIGH); delay(200);
  digitalWrite(_CS1K, LOW);  delay(200);
  digitalWrite(_CS10K,HIGH);  delay(200);
  digitalWrite(_CS10K,LOW);  delay(200);
  digitalWrite(_CS1M,  HIGH); delay(200);
  digitalWrite(_CS1M, LOW);  delay(200);
  digitalWrite(_CS10M,HIGH);  delay(200);
  digitalWrite(_CS10M,LOW);  delay(200);
  
  digitalWrite(_CS47R,HIGH);

  digitalWrite(_PWRLED,HIGH);
}


/* Continuous Current Sensitivity  Switching (CCS) */
/* CCS switch turns CCS on. It's also possible to change test  voltage
   during CCS.
   CCS can be tuned off by pressing any current range  adjustment switch
   (+/-) or CCS.
   It's also possible to adjust test voltage  during CCS.
*/
byte    CSense[5]   = {_CS47R,_CS1K,_CS10K,_CS1M,_CS10M};
byte    CSenseIndex = 1;
boolean CSenseCCS   = 0;

void toCircuit_CCS(){
int  Direction = 1; // 1:Upward, -1:Downward  
 do {
     CSenseIndex+=Direction;  
     if(CSenseIndex==5) Direction=-1;
     if(CSenseIndex==1) Direction=  1;
     for (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
     digitalWrite(CSense[CSenseIndex-1],HIGH);
     int Key = getKeyAnalog(_KeypadChannel,_KeypadSamples,_KeypadDelayMS);
     switch  (Key) {
        case _KeyNONE: break;
        case _KeyCINC: CSenseCCS=0;  break;
        case _KeyCDEC: CSenseCCS=0; break;
        case _KeyCCS : CSenseCCS=0;  break;
        case _Key3V3 : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,LOW);
                       break;
        case _Key5V  : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,HIGH);
                       break;
        case _Key12V  : digitalWrite(_3V5V,LOW); digitalWrite(_12V,HIGH);
                       break;
     }
    delay(1000); 
    }
 while(CSenseCCS);
}


/* Keypad  Reading */
int getKeyAnalog(int _Channel, int _Samples, int _DelayMS){
 //  Keypad shall be powered by Arduino's 3.3V supply.
 float _Key=0.0;
 for (int  i=1; i<=_Samples; i++) _Key+=analogRead(_Channel);
 if (_Key<20) _Key=0.0; //  No key is pressed.
 _Key/=(_Samples*65);
    /* 
      65 is for index  mapping.
     Keys generate approx. {75,145,210,280,350,430} values.
     Dividing  value by 65, generates index number {1,2,3,4,5,6] for each key.
     0: No any  key is pressed
     1: Increase Current Sensitivity
     2: Decrease Current  Sensitivity
     3: Current Sensitivity Continuous Switcing(CCS) On
     4:  Test Voltage=3.3V
     5: Test Voltage=5V
     6: Test Voltage=12V Enable/Disable
     */
 delay(_DelayMS);
 return((int)_Key);
}

/* Setup and Loop  */
void setup() {
  pinMode(_3V5V,  OUTPUT); digitalWrite(_3V5V,  LOW);
  pinMode(_12V,   OUTPUT); digitalWrite(_12V,   LOW);
  pinMode(_CS47R, OUTPUT);  digitalWrite(_CS47R, LOW);
  pinMode(_CS1K,  OUTPUT); digitalWrite(_CS1K,  LOW);
  pinMode(_CS10K, OUTPUT); digitalWrite(_CS10K, LOW);
  pinMode(_CS1M,  OUTPUT);  digitalWrite(_CS1M,  LOW);
  pinMode(_CS10M, OUTPUT); digitalWrite(_CS10M, LOW);
  pinMode(_PWRLED,OUTPUT); digitalWrite(_PWRLED,LOW);
  StartUpTests();
}

void  loop() {
switch (getKeyAnalog(_KeypadChannel,_KeypadSamples,_KeypadDelayMS))  {
        case _KeyNONE: break;
        case _KeyCINC: CSenseIndex++; if(CSenseIndex>5)  CSenseIndex=1; 
                       for (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
                       digitalWrite(CSense[CSenseIndex-1],HIGH);
                       break;
        case _KeyCDEC: CSenseIndex--; if(CSenseIndex<1) CSenseIndex=5;
                       for  (int i=0; i<=4; i++) digitalWrite(CSense[i],LOW);
                       digitalWrite(CSense[CSenseIndex-1],HIGH);
                       break;
        case _KeyCCS : CSenseCCS=1; toCircuit_CCS();
                       break;
        case _Key3V3 : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,LOW);
                       break;
        case _Key5V  : digitalWrite(_12V,LOW);  digitalWrite(_3V5V,HIGH);
                      break;
        case _Key12V : digitalWrite(_3V5V,LOW); digitalWrite(_12V,HIGH);
                       break;
  }
}

Downloadable files

VI Component Tester(50 Hz v2.0)-3.LED Board

LED Board

VI Component Tester(50 Hz v2.0)-3.LED Board

VI Component Tester(50 Hz v2.0)-4.Push Button through AI

Push Button Circuit

VI Component Tester(50 Hz v2.0)-4.Push Button through AI

VI Component Tester(50 Hz v2.0)-2.Relay Board(Single Relay Typical)

Relay Board - Typical for Single Relay. There will be 5 relays on board.

VI Component Tester(50 Hz v2.0)-2.Relay Board(Single Relay Typical)

VI Component Tester(50 Hz v2.0)-5.Interconnections

Interconnection Diagram

VI Component Tester(50 Hz v2.0)-5.Interconnections

VI Component Tester(50 Hz v2.0)-1.VAC Selection Board

VAC Selection Board + Arduino Nano mount base

VI Component Tester(50 Hz v2.0)-1.VAC Selection Board

VI Component Tester(50 Hz v2.0)-0.Principal Circuit

Principal Circuit-Overall

VI Component Tester(50 Hz v2.0)-0.Principal Circuit

VI Component Tester(50 Hz v2.0)-1.VAC Selection Board

VAC Selection Board + Arduino Nano mount base

VI Component Tester(50 Hz v2.0)-1.VAC Selection Board

VI Component Tester(50 Hz v2.0)-3.LED Board

LED Board

VI Component Tester(50 Hz v2.0)-3.LED Board

VI Component Tester(50 Hz v2.0)-2.Relay Board(Single Relay Typical)

Relay Board - Typical for Single Relay. There will be 5 relays on board.

VI Component Tester(50 Hz v2.0)-2.Relay Board(Single Relay Typical)

VI Component Tester(50 Hz v2.0)-4.Push Button through AI

Push Button Circuit

VI Component Tester(50 Hz v2.0)-4.Push Button through AI

VI Component Tester(50 Hz v2.0)-5.Interconnections

Interconnection Diagram

VI Component Tester(50 Hz v2.0)-5.Interconnections

Documentation

Relay Board Layout

Push-Button Board Layout

LED Board Layout

Power Supply Board Layout

VAC Selection Board Layout

Resistor Board Layout

Relay Board Layout

Push-Button Board Layout

VAC Selection Board Layout

Power Supply Board Layout

LED Board Layout

Resistor Board Layout

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